Technical News

Exclusively for Allan Block Design Professionals

March 2020

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Allan Block

ABU Online

Our Design Professional ABU Online events were created to help you with your retaining wall needs. Our local production and sales partners will be happy to schedule in person training on any topics you see below (call us if you are looking for those individuals) but feel free to use these to help with immediate needs.

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Upcoming Events:

New Daily Topics
(approx. 45 min.)

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SRW Design Consideration for Bioretention Pond
Thursday March 26, 2020
(60 min)

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Understanding ASTM C1372 - Block and Grid Testing
Thursday April, 23, 2020
(60 min)

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AB Walls with Alternate Reinforcement Design
Thursday May 28, 2020
(60 min)

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Once registered for an ABU Online event, you will receive an email notification with a calendar invite attached. Simply open that calendar invite and save it to your calendar for easy access in the future. In addition, you should receive 2-3 email reminders about the event.



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Inspiring Project Ideas

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In this Issue:

Update from Allan Block - COVID-19

Expanding Our Online Training Options

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Changing times requires understanding how we can meet the need resulting from the change. As lunch presentations are on hold and many professionals are working remotely, we want to provide alternate opportunities for training and professional development. Allan Block will be offering group webinars at 11:00 AM, 12:00 PM, 1:00 PM, and 2:00 PM CDT on a range of topics and tools through our Go-To Webinar platform.

Additionally we are available to host personalized training for you and your company with online presentations on basic Segmental Retaining Wall Design, Best Practices for Segmental Retaining Walls, AB Walls 3D+Terraces software tutorials, preliminary design support, and general consultation on projects at any stage of design or construction. Please contact us to request an online session for your office at engineering@allanblock.com.


The Reusability of Allan Block

Goodwin Residence

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Along the coast of California lies the Goodwin Residence, located in the City of Arroyo Grande. The Goodwin Residence shows the versatility and reusability of Allan Block. Back in 2011, they set out to make major changes to the landscape of their backyard using Allan Block. A slope consisting of sandy soils was slowly eroding towards their home, which became significantly problematic over the years. The Goodwin's previously installed an Allan Block Europa wall in their front yard, which created useable space and added an exceptional aesthetic to their home. Then they had three - 3 ft (1 m) terraced walls installed in their backyard, transforming the troublesome slope into a valuable area of land that could later be used as an entertainment area. They used the AB Stone product for this project to give the landscape an elegant look that would last a lifetime. Like the AB Europa wall in the front yard, the terraced Allan Block walls performed exceptionally well, and they knew Allan Block was the right choice to take on their next project.

In 2018, the Goodwin's took action to renovate their backyard once again to create a versatile entertainment space located above the terraced walls. In this area, they wanted to include a BBQ structure, tiki hut, pool, sauna, fire pit, and flat work. Their first thought was reaching out to Erik Geil with Air Vol Block, Inc. and Chuck McHale with CML Construction to make their vision possible. To accommodate the BBQ structure, a footing design was required. The layout of the terraced walls led to an expensive footing design to support the BBQ structure, so CML Construction proposed that the 3 existing AB Stone terraces be replaced with 1 taller Allan Block wall with a height of 11.6 ft (3.5 m). John Butler with JB Draft and JK Engineering was contracted to design the Allan Block wall because of his experience and expertise using the AB Walls design software. John took advantage of the features AB Walls offers by exporting his cross-sections to AutoCAD where he further designed the custom BBQ structure that was to be located above the Allan Block wall.

Thanks to the quality AB Stone product Air Vol Block produces, all the original blocks were still in great condition and were seamlessly integrated into the new 11.6 ft (3.5 m) wall. The construction process took a year to complete and the entire project was a collaborative effort between all parties from start to finish. The Allan Block wall was completed with a high degree of detail and quality that is now supporting a dream entertainment area for the Goodwin's.

See the full case study and more images here.

Goodwin Patio Image


Surcharges Above a Wall

How they affect the design?

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There are 3 basic above wall conditions when it comes to retaining walls: level, slope and surcharge. Surcharge, by definition, is any added weight above a wall. There are many scenarios that would result in a surcharge being applied to a retaining wall. Here are some common applications and accepted loadings:

  • What is the fence height and desired post spacing?
  • What are the lateral wind loads and/or pedestrian loads?
  • What is the friction angle of the soils used in the wall design?
  • Are there any additional surcharges such as a roadway or slope above the wall?
  • What is the geogrid type, length, spacing between layers, and position in the top portion of the wall?

Surcharge above terraced walls

These may be accepted loading values, but since each project is unique, the engineer can apply the loading that best represents their project needs.

How do Surcharges affect a wall design?

Based on Best Practices for Segmental Retaining Walls, when a surcharge is applied above the wall, over the reinforced zone, the top layer of grid should be extended. When the top layer of grid is extended, it disrupts any vertical forces that may travel up the back of the reinforced zone preventing any separation between the reinforced mass and the retained zone.

When the surcharge loading is dependent on other structures, such as a building, the design of the foundation can have a significant effect on the grids. When the foundation is a slab on grade, the grid lengths might increase based on the size of the surcharge. If the foundation is designed as a continuous footing or pier and grade beams, the footings could interact with the grids. When this happens, the wall design becomes complex in its analysis that may require the grids effected to be shortened (see Complex Composite Structures in the AB Engineering Manual).

For terraced applications, the upper wall(s) can cause the grids to be extended to 60% the total structure height. The reason the grids are extended is to assist the overall stability of the site.

How can Allan Block help?

Allan Block has created a free design software - Coming Soon - that assists with any and all the scenarios mentioned above called AB Walls 3D+Terraces

Contact Allan Block for more information or for a copy of our current AB Walls Design Software.


Design Your Steps with AB

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We all know that no two projects are ever the same. When it comes to additions, one of the most popular options is stairs. However, stairs are often one of the harder aspects to design properly, and matching aesthetics is just as important. One way to address both issues is to use Allan Block as steps. Using our blocks, with their patented front lip as a built-in edging, allows for easy installation of pavers, concrete, crushed rock, or our cap units, depending on the desired tread of the stairs. Not only will your stairs match the aesthetics of the surrounding walls, but you can also tailor the stairs to the natural grade of your slope. By adjusting the depth of the treads for steep slopes, you can tightly place block after block to acquire an 8in (203mm) rise with a 12in (305mm) run. For gentler slopes, you can space out the blocks further and use crushed stone, concrete, or pavers for treads to match the surrounding aesthetics.

However, there is much more to consider when designing a tall wall with an adjoining set of stairs. For a tall set of stairs running in conjuncture with a wall, you must also account for the set back of the wall. This will begin to drastically effect the layout of the stairs the further up you go with them. One way to combat this is to create breaks or landings to help break up the steps, or even adding switchback curves to add even more appeal to the aesthetics of the design.

Topping Stairs image
Stair Landing image

Similar to tall wall structures, if you are worried about stability of your stairs, you can add grid to the design. You can think of stairs almost as a terraced wall design. By adding a layer of geogrid between each step or every other, you are creating that "Rock-Lock" connection between the block and grid and creating that reinforced mass, to help increase stability of the stairs. There are many great designs that can benefit from small additions or details like these. Check out allanblock.com for several more project ideas and details!


Hot Topic: Best Practices

Why You Should Qualify Your Contractor!

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Properly designing a wall does not always guarantee its performance over the course of its life. When a wall is constructed there is no immediate way to know if it was built in alignment with the design. There are cases where bulging occurs because grid layers were skipped, or differential settlement occurs due to improper compaction. Errors like these can easily occur when a contractor lacks either the experience or the knowledge of SRW construction. To reduce these costly errors Allan Block has taken the initiative to train and certify contractors.

Mistakes often come from lack of experience or training. To ensure experienced and knowledgeable contractors are installing retaining walls correctly, make sure they are qualified by taking a nationally accredited class. Allan Block's Contractor Certification Course is one such program. Our full day training course is led by a certified trainer and provides clear steps on how to become an AB Certified Contractor. Simply taking the course does not instantly provide an accreditation. At a minimum, a contractor must also build a wall of 300 ft2 (28 m2) or greater. This ensures that Allan Block Certified Contractors have both the training and the experience to build a long-standing wall according to the designs.

Certificate image

With different levels of certification, contractors can qualify as a more experienced wall installer. With the certification of Master Wall Builder, you know that the quality of any wall designed will be the absolute best. This is especially important for those more intricate and difficult designs. Whether it be a tall wall, a multi-terraced structure, tight site constraints, or steep slopes, a Master Wall Builder has the experience needed to tackle any design and be able to communicate any unforeseen circumstances if design changes are needed.

SunnySlope Image

When the next Allan Block project comes up, make sure to take advantage of qualifying an AB Certified Contractor to build your wall. On our website, you can also find more information about the advantages of the AB Contractor Certification Program and how it will bring value to your next project.

For more information, contact us at engineering@allanblock.com.


Design Professional Spotlight - Ramirez Engineering

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Behind every great retaining wall is an even greater designer, and in this quarter's technical newsletter, we would like to recognize a group of designers who continue to set the standard for segmental retaining wall engineering. For our showcase, we're heading to the East Coast of the United States, where Richard Ramirez, Patrick Laudisi, and Kevin Driscoll from Ramirez Engineering design top-notch retaining walls in the New Jersey Market.

Ramirez Engineering Logo

Richard started his retaining wall career back in 1974, when the industry was in its infancy. In the late 90's, Mike Crawford, a technical representative and Allan Block partner from Clayton Block, introduced Rich to the Allan Block program, AB Walls. This introduction kick-started Richard's retaining wall business and he started getting more and more Allan Block projects. Then, after running his own business for several years, Rich started a new company - Ramirez Engineering - in 2006. Ramirez Engineering is a large supporter of Allan Block and today, around 30% of the company's work comes from Allan Block projects.

One thing that sets Rich, Pat, and Kevin apart from the competition is their focus on getting high-quality work completed and sent back to customers in a very rapid timeline. Generally, the designers at Ramirez Engineering respond to requests within hours, send back proposals within a day, and have their designs on their customers' desks within a week, often times earlier. One reason that they are able to send out so many Allan Block projects on this timeline is because they take full advantage of the tools and resources that Allan Block provides. By using the AB Walls design software, modifying standard details, referencing the AB Best Practices document, attending many of the free design professionals webinars, and calling into the AB Engineering department with any questions they have, Rich, Pat, and Kevin have become go-to Allan Block designers in their market.

Whether it's hybrid no-fines-concrete/grid walls, projects with heavy loads, or walls with global stability concerns, Ramirez Engineering is willing to take it on. Between their gold standard industry experience, realistic conservative designs, and second-to-none professionalism, Rich, Pat, and Kevin continue to design walls that make Allan Block the company that it is today. We can't thank everyone at Ramirez Engineering enough for all of the amazing work they do, and we look forward to all of our future work with them.


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